Wear resistant and anti pilling polyester plush fabric, the core of which is high-strength modified polyester+high-density/strong lock velvet weaving+wear-resistant and anti pilling post finishing, solving the three pain points of “shedding hair, pilling, and non wear resistance” together. Below, we will explain four aspects: key indicators, fibers/weaving/finishing, common varieties, and key points for purchasing.
1、 Core performance indicators (directly compared to procurement)
Anti pilling level: ≥ Level 4 (Level 5 system, 500 RPM), high-quality up to Level 4.5
Martindale abrasion resistance: ≥ 25000 cycles, high-end 30000 to 50000 cycles
Hair shedding rate: ≤ 5% (after 50 washes)
Breaking strength: ≥ 800N/5cm, tearing strength ≥ 150N
Weight: 200-550g/㎡ (by purpose: clothing 200-300g, home textile 350-550g)
2、 Three key technologies (fundamentally solving pilling/wear resistance)
- Fiber modification (basic)
High strength PET slices: intrinsic viscosity ≥ 0.68dL/g, longer molecular chains, increased strength by 15% -20%
Nano wear-resistant modification: Spinning with nano SiO ₂/PTFE micro powder (0.5% -1.5%) to form a wear-resistant skeleton inside the fibers, reducing friction coefficient
Irregular cross-section fiber: Cross shaped/elliptical cross-section, one level higher than circular anti pilling, less likely to entangle into balls
Ultra fine denier+high elasticity ratio: 0.4-0.6dtex ultra-fine polyester+a small amount of spandex (2% -5%), soft and strong - Weaving structure (velvet+wear-resistant)
High density warp knitting: warp density ≥ 44 strands/cm, weft density ≥ 29 strands/cm, tightly wound, and the fluff is not easily pulled out
Double/triple layer gradient structure:
Surface: Ultra fine modified polyester, ball suppression, low friction
Middle layer: high elasticity fiber, cushioning friction
Bottom layer: Long thread locking velvet, anti shedding hair
Strong twist+core spun yarn: yarn twist 56-62 twist/10cm, or use FDY filament core spun, doubling the strength - Post finishing (anti pilling+washable)
Composite wear-resistant finishing: organic silicon+polyurethane crosslinking agent+nano ceramic, dip rolling → drying → baking, forming an elastic wear-resistant film on the fiber surface
Enzyme polishing+low-temperature shaping: 55 ℃ biological enzyme polishing to remove surface fuzz; Low temperature setting at 160-170 ℃, stable size, anti shrinkage
Anti static+anti shedding treatment: reduces static electricity adsorption, making it difficult for fluff to fall off; After 50 washes, it still maintains a level of 4 or above
3、 Common wear-resistant and anti pilling polyester plush varieties (purpose comparison)
Teddy fleece (imitation lamb fleece)
Weight: 350-550g/㎡
Features: High density+nano coating, wear-resistant 30000 times+, pilling level 4+
Usage: Sofa, carpet, children’s clothing, outerwear
Teddy velvet fabric
Korean Velvet (Elastic Velvet/Peach Skin Velvet)
Ingredients: 97% polyester+3% spandex
Weight: 200-250g/㎡
Features: Short dense fluff, weft elasticity, anti pilling level 4, good drape
Usage: Women’s clothing, jackets, shirts
Polar fleece (high-density anti pilling design)
Weight: 220-300g/㎡
Features: High density warp knitting+resin finishing, wear-resistant 25000 times, anti pilling level 4
Usage: Children’s clothing, home wear, warm lining
polar fleece fabric
Velvet (polyester wear-resistant)
Features: Knitted velvet+sheared velvet shaping, smooth and wear-resistant velvet surface, not easy to shed hair
Usage: outerwear, dress, sofa cover