Polyester plush fabric Common types and characteristics
Polar Fleece
The knitted structure of Xiaoyuanbao is processed through multiple processes including pulling, combing, shearing, and shaking, resulting in the formation of dense small granular fluffy balls on the surface; Divided into long fibers, short fibers, and ultra-fine fibers, the ultra-fine version has the best hand feel. Fluffy and warm, quick drying, not easy to shed hair, often used for outdoor fleece jackets, sleeping bags, blankets, and dolls.
polar fleece
Coral fleece/flannel (polyester version)
Ultra fine polyester fiber with dense and soft loops, presenting a coral like appearance; Common double-sided flannel has a smoother and more sticky feel than pure cotton flannel. Mostly used for home clothes, four piece sets on the bed, and bathrobes; Pay attention to the possibility of static electricity.
coral fleece
Short plush/crystal super soft
The hair is short and dense (0.5-2mm), with a delicate and smooth surface that is not easily shed or discolored; It is the mainstream fabric for plush toys, pillows, and baby comfort products, and is also used for sofa covers.
Fabric short plush crystal super soft
Imitation suede/peach skin velvet
Fine/ultra fine polyester, brushed and coated, with a delicate and matte texture, resembling genuine leather and suede; Used for jackets, bags, car interiors, and high-end shoe materials.
Fabric imitation suede peach skin velvet
Velvet/Haipai Velvet
Hair height 3-20mm, fluffy and upright; Suitable for large plush toys, stage costumes, carpets, and thick winter coats.
plush
Circle flannel
Polyester fibers are curled in a circular shape, with moderate elasticity and a soft luster; Used for sofa fabrics, cushions, and decorative fabrics.
Circle flannel
2、 Core performance and advantages and disadvantages
advantage
High strength, wear-resistant, and not easily damaged;
Quick drying, wrinkle resistant, not easily shrunk or deformed;
Strong warmth retention (the fluff locks in the air layer), far more cost-effective than natural plush;
Good dyeing properties, bright and long-lasting colors.
shortcoming
The breathability is weaker than cotton and linen, and the pure polyester version is prone to stuffiness and sweating;
Easy to generate static electricity and adsorb dust;
Some low-end products have issues with shedding hair and pilling;
Limited heat resistance, high temperature ironing can easily damage fibers.
3、 Key points of production process
Raw materials: 100% polyester filament/staple/ultra-fine denier, often with a small amount of spandex added to enhance elasticity;
Weaving: Large circular knitting machine knitting (fleece, coral fleece) or weaving base fabric;
Post finishing: dyeing → pulling/grinding → combing/shearing → shaking/shaping; High end products will have anti-static, waterproof, and flame-retardant coatings;
Weight: commonly 180-300g/㎡ (clothing), 300-500g/㎡ (blankets/home), the higher the weight, the thicker and warmer it is.
4、 Applicable scenarios and purchasing suggestions
Applicable scenarios
Clothing: fleece liner, hoodie, pajamas, children’s clothing, winter coat;
Home furnishings: sofa covers, cushions, blankets, bedding;
Toys: plush toys, figurines;
Industry: Automotive interiors, luggage fabrics, decorative fabrics.